Synergistic toughening of hard, nacre-mimetic MoSi2 coatings by self-assembled hierarchical structure

Like many other intermetallic materials, MoSi2 coatings are typically hard, but prone to catastrophic failure due to their low toughness at ambient temperature. In this paper, a self-assembled hierarchical structure that closely resembles that of nacre (i.e., mother of pearl) was developed in a MoSi2 -based coating through a simple, yet cost-effective, depostion technique. The newly formed coating is tough and can withstand multiple indentations at high loads. Key design features responsible for this remarkable outcome were identified. They include a functionally graded multilayer featuring elastic modulus oscillation, varying sublayer thickness and a columnar structure that are able to attenuate stress concentrations; interlocking boundaries between adjacent sublayers that improve the bonding and arrest the cracks; a transitional layer that bridges the coating and substrate and facilitates load transfer. Moreover, the contributions of six important structural characteristics to damage resistance are quantified using finite elemnet analysis and in an additive manner (i.e., from low- to high-level complexity). The in-situ toughened coating is envisaged to enhance the mechanical performance and extend the lifespan of metal components used in safety-critical applications

Sandwich-structured, damage-resistant TiN/graded TiSiN/TiSiN film

The development of hard, multi-layer coatings is an effective strategy to enhance the wear resistance of cutting tools and so extend their service life. In the present study, a sandwich structured TiN/g-TiSiN/TiSiN film (where a graded (g-) TiSiN layer with an increasing Si content from 0 to 10 at% was inserted as a transitional layer between the TiN layer and the TiSiN layer with a fixed silicon content of 10 at%) was prepared on to a M42 tool steel substrate. Its mechanical properties were compared to both a dual-layered TiN/g-TiSiN film and a monolithic TiN film. Nanoindentation testing, assisted by focused-ion-beam (FIB) microscopy, was employed to evaluate contact-induced deformation and the mode of fracture of these films. Indented regions created on samples by a 5 μm radius indenter were examined by transmission electron microscopy (TEM). Finite element analysis was used to model the stress distributions within these films and predict the regions where crack initiation and growth may occur. The deformation of the monolithic TiN film was found to be predominantly accommodated by shear sliding along columnar grain boundaries, leading to a lower resistance to deformation. For the bilayer TiN/g-TiSiN film, the g-TiSiN layer hindered the propagation of columnar cracks, however, this bilayer film exhibited a stress concentration together with radial cracks at the bottom of the film. Compared with the former two films, the sandwich-structured film that contained the graded TiSiN interlayer exhibited the highest resistance to contact damage. This is because the graded TiSiN interlayer altered the stress distribution in the film and lowered the overall stress concentration level

Identifying smart conducting materials for Wi-Fi electromagnetic interference shielding

The objective of this paper is to identify a suitable coating material in order to tune the microwave radiation and produce absorption losses for Wi-Fi devices. It is also desirable to obtain high absorption losses outside the Wi-Fi microwave frequency range of 2.4 GHz. Literature reviews of several types of material are described and compared for the use of the selected material in order to coat a Wi-Fi device for the desired absorption losses for that device. The selected material for the Wi-Fi device is usually a metal material or a combination of metals like Aluminium in polymer matrix with different types of composites. The choice of materials will aim to target the tuning of the electromagnetic spectrum at a frequency in the range of 2.4 GHz. The paper focuses on two groups of polymer materials; conducting material as a result of composites like Carbon Nanotube Composites (CNC) or other metal composites. The second group is the Intrinsic Conducting Polymer (ICP) which conducts as a result of doping with other materials. A third group is the highly conductive metals like copper and aluminum. The metals are used as a reference comparator to the other two groups

Effect of Si and C additions on the reaction mechanism and mechanical properties of FeCrNiCu high entropy alloy

FeCrNiCu based high entropy alloy matrix composites were fabricated with addition of Si and C by vacuum electromagnetic induction melting. The primary goal of this research was to analyze the reaction mechanism, microstructure, mechanical properties at room temperature and strengthening mechanism of the composites with addition of Si and C. The reaction mechanism of powders containing (Si, Ni and C) was analyzed, only one reaction occurred (i.e., Si + C → SiC) and its activation energy is 1302.8 kJ/mol. The new composites consist of a face centered cubic (FCC) structured matrix reinforced by submicron sized SiC particles. The addition of Si and C enhances the hardness from 351.4 HV to 626.4 HV and the tensile strength from 565.5 MPa to 846.0 MPa, accompanied by a slight decrease in the plasticity. The main strengthening mechanisms of SiC/FeCrNiCu composites were discussed based on dislocation strengthening, load bearing effect, Orowan mechanism and solid solution hardening, whose contributions to the tensile strength increase are 58.6%, 6.3%, 14.3% and 20.8%, respectively

Influence of Cr content on the microstructure and mechanical properties of CrxFeNiCu high entropy alloys

© 2020 Chinese Materials Research Society The effect of Cr content on the microstructure and mechanical properties of CrxFeNiCu high entropy alloys (HEAs) was firstly studied by first-principles calculations. The calculated results show that the hardness of the alloys increased with the expense of its plasticity decrease, if the content of Cr in the alloy increased. In order to verify the calculated results, CrxFeNiCu (x = 0.8, 1, 1.5 and 2) high entropy alloys were synthesized by vacuum induction melting in the present study. The results show that as the value of x increased from 0.8 to 2, the crystal structure changed from single phase face centered cubic (FCC) phase to a mixture of FCC and body centered cubic (BCC) phases. For the single phase FCC (x = 0.8) structure, both the tensile strength and hardness values were low, which were 491.6 MPa and 322.2 HV respectively, however, the plasticity was high, reaching 33.2%. With the formation and growth of BCC phase (x = 2) the tensile strength and hardness of the alloy were significantly improved, which were 872.6 MPa and 808 HV, respectively

Effect of Si and C additions on the reaction mechanism and mechanical properties of FeCrNiCu high entropy alloy

FeCrNiCu based high entropy alloy matrix composites were fabricated with addition of Si and C by vacuum electromagnetic induction melting. The primary goal of this research was to analyze the reaction mechanism, microstructure, mechanical properties at room temperature and strengthening mechanism of the composites with addition of Si and C. The reaction mechanism of powders containing (Si, Ni and C) was analyzed, only one reaction occurred (i.e., Si + C → SiC) and its activation energy is 1302.8 kJ/mol. The new composites consist of a face centered cubic (FCC) structured matrix reinforced by submicron sized SiC particles. The addition of Si and C enhances the hardness from 351.4 HV to 626.4 HV and the tensile strength from 565.5 MPa to 846.0 MPa, accompanied by a slight decrease in the plasticity. The main strengthening mechanisms of SiC/FeCrNiCu composites were discussed based on dislocation strengthening, load bearing effect, Orowan mechanism and solid solution hardening, whose contributions to the tensile strength increase are 58.6%, 6.3%, 14.3% and 20.8%, respectively

Influence of Cr content on the microstructure and mechanical properties of CrxFeNiCu high entropy alloys

© 2020 Chinese Materials Research Society The effect of Cr content on the microstructure and mechanical properties of CrxFeNiCu high entropy alloys (HEAs) was firstly studied by first-principles calculations. The calculated results show that the hardness of the alloys increased with the expense of its plasticity decrease, if the content of Cr in the alloy increased. In order to verify the calculated results, CrxFeNiCu (x = 0.8, 1, 1.5 and 2) high entropy alloys were synthesized by vacuum induction melting in the present study. The results show that as the value of x increased from 0.8 to 2, the crystal structure changed from single phase face centered cubic (FCC) phase to a mixture of FCC and body centered cubic (BCC) phases. For the single phase FCC (x = 0.8) structure, both the tensile strength and hardness values were low, which were 491.6 MPa and 322.2 HV respectively, however, the plasticity was high, reaching 33.2%. With the formation and growth of BCC phase (x = 2) the tensile strength and hardness of the alloy were significantly improved, which were 872.6 MPa and 808 HV, respectively

Unified Detoxifying and Debiasing in Language Generation via Inference-time Adaptive Optimization

Warning: this paper contains model outputs exhibiting offensiveness and biases. Recently pre-trained language models (PLMs) have prospered in various natural language generation (NLG) tasks due to their ability to generate fairly fluent text. Nevertheless, these models are observed to capture and reproduce harmful contents in training corpora, typically toxic language and social biases, raising severe moral issues. Prior works on ethical NLG tackle detoxifying and debiasing separately, which is problematic since we find debiased models still exhibit toxicity while detoxified ones even exacerbate biases. To address such a challenge, we propose the first unified framework of detoxifying and debiasing called UDDIA, which jointly formalizes these two problems as rectifying the output space. We theoretically interpret our framework as learning a text distribution mixing weighted attributes. Besides, UDDIA conducts adaptive optimization of only a few parameters during decoding based on a parameter-efficient tuning schema without any training data. This leads to minimal generation quality loss and improved rectification performance with acceptable computational cost. Experimental results demonstrate that compared to several strong baselines, UDDIA achieves debiasing and detoxifying simultaneously and better balances efficiency and effectiveness, taking a further step towards practical ethical NLG.Comment: Work in Progress. Preprin

Design of functionally graded carbon coatings against contact damage

Three different functionally graded amorphous carbon (a-C) thin films were deposited on to aluminium substrates using a closed-field unbalanced magnetron sputtering ion plating method. The closed-field configuration prohibits the loss of secondary electrons and consequently enhances the plasma density significantly. The functional gradient of the a-C films was achieved by varying the bias voltage linearly during deposition. Three graded a-C systems possessing different variations in Young\u27s modulus were deposited with the highest Young\u27s modulus at the (i) top surface, (ii) interface or (iii) middle of the film. Of the three systems investigated, the one with the highest Young\u27s modulus at the middle of the film thickness was found to exhibit significantly lower levels of cracking at higher indentation depths. Finite element models that included an embedded ring crack controlled by cohesive zone elements were developed to clarify the effect of ring cracks on the deformation of the films. This study provides guidance for the design of functionally graded coatings against contact damage

Elucidating the surface geometric design of hydrophobic Australian Eucalyptus leaves: experimental and modeling studies

Three Australian native Eucalyptus species, i.e., Eucalyptus woodwardii, Eucalyptus pachyphylla and Eucalyptus dolorosa, were investigated, for the first time, with respect to the hydrophobicity of their leaves. It is well established that these leaves exhibit exceptionally high water repellency, in addition to an extraordinary ability to retain water, albeit their specific wetting mechanisms are still poorly understood. To identify the critical factors underlying this phenomenon, the surface topography of these leaves was subjected to micro-examination (SEM). Micro- and nanometer scale surface roughness was revealed, resembling that of the quintessential “lotus effect”. Surface free energy analysis was performed on two models based on the surface topographies of the study Eucalyptus species and lotus, in order to study wetting transitions on these specific microscopic surface features. The influence of surface geometrical parameters, such as edge-to-edge distance, base radius and cylindrical height, on surface free energy with different liquid penetration depths was studied with these two models. Larger energy barriers and smaller liquid-solid contact areas were more influential in the calculations for the lotus than for Eucalyptus. The information obtained from these two models may be useful for guiding the design of novel artificial surfaces in the collection and transport of micro-volume liquids. © 2019 The Author